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Radial rating
(Cr) and life
The radial load
ratings listed in this catalog are based on ABMA and ISO standards.
The system establishes a common basis for calculating load ratings
for all anti-friction bearings. For radial load rating this is denoted
by Cr.
Bearing life
is calculated by the equation L10=(Cr/P)10/3,
where : L10 = expected life of 90% of similar bearings
under similar operating conditions, Cr is the radial
rating and P = equivalent radial load. The calculated life is given
in millions of revolutions. When the equivalent radial load equals
the Cr rating, the L10 life will be 1 million
revolutions. Average or L50 life is five times the L10
life. L50 = expected life of 50% of similar bearings.
Axial ratings (Ca) of fixed bearings
The axial load
on the fixed (GR) type bearings are considered independently from
the radial loads as the effect of the axial load on the radial life
of the bearing is small enough to discount at normal working loads
and speeds.
The thrust or
axial load is taken by the end face of the rollers and the flanged
shoulders of the inner race assembly and outer race. The ability
of the fixed (GR) unit to handle thrust loads is dependent upon
specific pressure, velocity of contact areas and lubrication. It
is essential that the rollers are maintained square to the shoulders
at all times, consequently a very high degree of accuracy is required
during manufacture.
Basic static load ratings (Cor)
The values of
Cor given in this publication have been calculated in
accordance with ISO and ABMA standards. The basic static load rating
is defined as that static (radial) load which corresponds to a contact
stress of 4,000 MPa (580,000 psi) at the center of the most heavily
loaded roller/raceway contact and produces a permanent deformation
of 0.0001 times the roller diameter.
Where rotation
is very slow (less than 5 rpm) or intermittent, bearing size can
be selected based on the static load carrying capacity. The requisite
basic static loading rating can be determined from:
Cor
=So.P where Cor = basis static load rating
(radial) kN
P = effective bearing load kN
So = static safety factor
Bearing static safety factors, So
| Type
of operation |
Requirements
for smooth running |
| Low |
Normal |
High |
| Vibration
free |
1 |
1.5 |
3 |
| Normal |
1 |
2 |
3.5 |
| High
shock loads |
2.5 |
3 |
4 |
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Speed and life factors (fn, fL)
The speed factor
fn = (rpm x 0.03)0.3 can be found from the
scale in the Life adjustment factors section.
In case of variable speed, a mean speed over the time cycle should
be taken. For rotation speed less than 5rpm, the speed scale may
be extrapolated.
Bearing life requirements (L)
Suggested lives
and factors for specific operating conditions are shown below.
| Operating
conditions |
Life
factor |
Life
hours |
| fL |
L10 |
| Machinery
used occasionally (the static ratings may also apply)
|
1.0-1.3 |
500-1,200 |
| Part
time or intermittent working |
2.0-2.5 |
5,000-10,000 |
| 8
hour daily working |
3.0-4.0 |
20,000-50,000 |
| Continuous
operation main drives, large electrical machinery, flywheels,
mining |
4.4-5.0 |
70,000-100,000 |
| Continuous
operation and an exceptionally high degree of reliability |
5.0-6.0 |
100,000-
200,000 |
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fL
= (L10 hours/500)0.3 or find from scale in
the Life adjustment factors section.
NOTE: The product of fnfL should not
be less than 1.0.
Dynamic factor
Multiply by
the appropriate dynamic factor fd taken from the chart
below.
| Dynamic
factors |
fd |
| Steady
load or small fluctuations |
1.0
- 1.3 |
| Light
shock |
1.3
- 2.0 |
| Heavy
shock, vibration or reciprocation |
2.0
- 3.5 |
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Life adjustment factors for critical application
The basic L10
life obtained by using the equations or tables in this catalog are
adequate for normal applications.
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